Двигатель weichai wd10g178e25 инструкция

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Болт крышки теплообменника ДВС. Болт шкива коленвала ДВС. Вентилятор системы охлаждения ДВС. Гайка упора коромысла ГРМ. Головка блока цилиндров ДВС. Гровер болта водяного коллектора ДВС. Датчик давления масла ДВС. Заглушка блока цилиндров ДВС. Клапан нагнетательный плунжера ТНВД. Кольцо крышки промежуточной шестерни. Кольцо оси промежуточной шестерни. Кольцо стопорное пальца поршня ДВС. Корпус шестерённого механизма ДВС. Кронштейн крепления шкива вентилятора ДВС.

Маслосъёмный колпачёк клапана ГРМ. Нагреватель воздушной системы ДВС. Нагревательный элемент воздушного коллектора. Насос подкачки топлива ДВС. Натяжитель ремня привода генератора ДВС. Натяжитель ремня привода ДВС. Прокладка водяного насоса ДВС. Прокладка впускного коллектора ДВС. Прокладка выпускного коллектора ДВС. Прокладка выхлопной системы ДВС. Service Manual for WD10 Diesel Engine 2 Check and make sure cylinder cover air passage and water passage are free of foreign matter; Check and make sure the cylinder is free of foreign matter, cylinder cover gasket and cylinder cover undersurface are clean; Apply clean lubricating oil on crankcase bearing surface and thread of main bearing bolts, and then tighten them according to following order: Tighten cylinder cover auxiliary bolts according to the following order, cylinder cover auxiliary bolts are allowed to use twice at most.

Service Manual for WD10 Diesel Engine Steps to Disassemble Engine Block Module 1 Remove cylindrical pins with internal thread ; 2 Remove camshaft sleeve key pint 1 ; 3 Remove main bearing bolts and crankcase fastening bolts refer to ; 4 Remove crankcase key point 2 ; Tighten gear housing fastening bolts according to the following order crosswise.

Check whether seal ring is damaged, replace it if so. When assembling, seal ring should be applied with oil and fully pressed into seal groove, protect the ring in this process. Apply sealant on fitting surfaces of flywheel housing and engine block, pay attention not to crash flywheel housing during lifting. Removed oil seals should not be reused. Service Manual for WD10 Diesel Engine Steps to Disassemble Piston-Rod Assembly 1 Remove circlip on two sides of piston with internal circlip plier and push piston pin out, take down the connecting rod body.

Number the piston pins, connecting rod bodies and place them orderly. Service Manual for WD10 Diesel Engine 6 Check wear condition of crankshaft journal, check bend and distortion condition of crankshaft. Assembly of crank shaft is finished. Service Manual for WD10 Diesel Engine 3 Install valve tappet and pushrod, refer to assembly of valve tappet and pushrod for details; 4 Assemble intake and exhaust valves, refer to assembly of valves for details; 5 Install rocker and rocker shaft, refer to assembly of rocker and rocker shaft for details; Maximum allowed Camshaft Measured value circular run-out The second main journal Between cylinder 1 and 0.

At this point, piston upper end should be aligned to cylinder block upper surface. As shown in Fig. Service Manual for WD10 Diesel Engine 4 Check whether pushrod two ends are worn; 5 Check whether valve tappet surface and undersurface are worn; 6 Check whether valve tappet inner socket head is worn.

Service Manual for WD10 Diesel Engine Steps to Disassemble Valve 1 Depress valve springs with vale spring compressor or valve overhead plier or other tools, take out valve lock clamp, upper valve spring seat and lower valve spring seat and valve springs orderly; Before assembling gear housing, put intermediate gear shaft into intermediate gear assembly intermediate gear and sleeve. Exhaust pipe bolts cannot be reused more than twice. Service Manual for WD10 Diesel Engine Press measuring head of dial indicator against compressor end, push and pull the shaft axially and record value difference of the indicator.

Required range is 0. Service Manual for WD10 Diesel Engine 1 Check whether the pipe connection between turbocharger and engine is loose, eliminate the problem in time.

Service Manual for WD10 Diesel Engine Steps to Assemble Fuel Injection Pump 1 Install fuel injection pump flange, apply a small amount of lubricating oil on pump rubber ring; 2 Screw on the hexagon bolts to connect fuel injection pump and the flange; Service Manual for WD10 Diesel Engine 2 All kinds of protective caps only need to be removed before assembling; 3 Place the injector into cylinder cover and tighten injector clamping bolt to 3Nm; 4 Loose injector clamping bolt until axial force posed on injector is 0kN; Forced circulation cooling offers the best guarantee to keep the engine in normal operating temperature, which mainly consists of water pump, fan, expansion water tank, water tank and thermostat.

Service Manual for WD10 Diesel Engine Steps to Assemble Thermostat 1 Before the assembly, check the clamps, cooling water adapters, thermostat and thermostat cap, make sure there is no manufacturing and use defect and damage. Service Manual for WD10 Diesel Engine 2 Clean up the fitting surface between crankcase and engine oil pump intermediate gear module. Service Manual for WD10 Diesel Engine 2 Clean up engine oil cooler bypass valve and valve fitting hole on engine block. Service Manual for WD10 Diesel Engine Steps to Assemble Engine Accessory System Assembly of generator module 1 Place the generator on generator support, loose-fit it on the support and draw-in rod with fixing bolts.

The disassembly of generator should be performed by professional personnel. No charging Phenomenon Fault detection Troubleshooting a. Check whether there is voltage between 1 Turn on a. Check charging charging indicator and ground, if no starting key, indicator lamp. High charging voltage Phenomenon Fault detection Troubleshooting a. Check whether which should be within Generator produces abnormal sound Phenomenon Fault detection Troubleshooting a.

Generator fixed support is a. Improve generator fixed deformed or interfered with support installation other parts.

Misalignment of pulley shafts, or the After assembling compressor and its pipelines, rotate the compressor by hand for 10 circles at least. A freshly installed belt should be adjust to required tension, adjust the belt tension again after 30min run-in period. Service Manual for WD10 Diesel Engine 1 Visual inspection method 2 Soap-suds inspection method Refrigerant and freezing engine oil are mutually Apply the to-be inspected part with soap-studs, soluble, so there must be oil trace at the leaking bubble will occur if there is leakage.

Service Manual for WD10 Diesel Engine 5 Positive pressure inspection method 6 Negative pressure inspection method After maintenance but before filling refrigerant, Pump the system into a vacuum, and check add a small amount of gaseous refrigerant and vacuum gauge after a while, if vacuum degree inflate the system with nitrogen to 1. Service Manual for WD10 Diesel Engine 3 Check measure wear condition and fitting condition of air compressor cylinder sleeve, piston and piston ring, severely worn parts should be replaced.

Clean up accumulated oil dirt, soot and other dirty materials on cooling fin. Lubricating oil oozes from air compressor housing. Service Manual for WD10 Diesel Engine 2 Remove steering pump fastening bolts and spring washers, take down the pump and sealing gasket. Besides, faults like steering pump gear teeth collision, steering pump shaft breakage and steering pump housing cracking are also involved.

The steering wheel is hard to turn, or cannot be turned when engine is running but can be turned when engine is shut down, or hard to turn at engine idle speed but easy to turn when engine is speed up. Service Manual for WD10 Diesel Engine 4 If the steering wheel is easy to turn at low oil temperature, but hard to turn after oil temperature raised, we divided this fault into two kinds: The problem indicates that the pump and steering gear is in good condition.